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Thread: Removing exhaust manifold bolts. Impact or breaker?

  1. #1
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    Default Removing exhaust manifold bolts. Impact or breaker?

    I need to replace the passenger side exhaust manifold gasket on my 99 Explorer 5.0. Two bolts have been replaced by me in the past (stock ones loosened up and fell out) so I know they will come out with no problems. The others looks to be in decent shape still. There's only one stud that looks pretty rusted and corroded that I'm afraid will break.

    Any tips to minimize me pulling my hair out lol.

    I bought a can of Aerokroil to soak the bolts in before I attack them. Ive read that impacts are better than a breaker bar on rusted bolts. Should I heat them up with my mapp gas torch or take the truck for a drive before I try to take them out?

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    Forum Member soap's Avatar
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    An impact is better at getting a rusted bolt out but it is also a sure fire way to snap them off. I would soak them with PB Blaster etc and use hand tools.

    --Joe

  3. #3
    Club Member moneypit's Avatar
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    heat is your best friend

    get the stud hot let it cool and repeat


    I have one of these bolts are my bitch


    http://www.theinductor.com/induction...ls/md-700-110v
    To me, it's a good idea to always carry two sacks of something when you walk around. That way, if anybody says, "Hey, can you give me a hand?" You can say, "Sorry, got these sacks."

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    Quote Originally Posted by moneypit View Post
    heat is your best friend

    get the stud hot let it cool and repeat


    I have one of these bolts are my bitch


    http://www.theinductor.com/induction...ls/md-700-110v
    I need dat!

    edit: $400 for that thing, god damn! Looks like its worth it though.
    Last edited by 93 saturn sl2; 08-14-2017 at 03:02 PM.

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    Forum Member RSWANNABE's Avatar
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    That inductor looks awesome, but their video never showed anybody actually removing something.

    Does it work great? Or?

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    Forum Member CruisnCobra's Avatar
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    Quote Originally Posted by RSWANNABE View Post
    That inductor looks awesome, but their video never showed anybody actually removing something.

    Does it work great? Or?
    Works freaking amazing. I would buy one for myself personally if I worked on more stuff more regularly. Just can't justify it for how much I would use it. And we convinced my manager that we need one for removing press fit pulleys on our test equipment so I just use that when I need one.

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    Forum Member RSWANNABE's Avatar
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    Quote Originally Posted by CruisnCobra View Post
    Works freaking amazing. I would buy one for myself personally if I worked on more stuff more regularly. Just can't justify it for how much I would use it. And we convinced my manager that we need one for removing press fit pulleys on our test equipment so I just use that when I need one.
    Ok awesome. Might have to pick one up for the farm & big stuff use.

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    Forum Member CruisnCobra's Avatar
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    Quote Originally Posted by RSWANNABE View Post
    Ok awesome. Might have to pick one up for the farm & big stuff use.
    Well, big stuff might also need some assistance with a torch. The model my work bought which I believe is the one linked above has a heat cycle of only like 2-3 minutes or something like that. Smaller stuff works great though

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    Club Member moneypit's Avatar
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    I have the mini ductor will make a 3/4 bolt change color and smoke in under a minute, funny thing since I bought it I haven't run into a single frozen bolt��
    To me, it's a good idea to always carry two sacks of something when you walk around. That way, if anybody says, "Hey, can you give me a hand?" You can say, "Sorry, got these sacks."

  10. #10
    Club Member moneypit's Avatar
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    To me, it's a good idea to always carry two sacks of something when you walk around. That way, if anybody says, "Hey, can you give me a hand?" You can say, "Sorry, got these sacks."

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